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| The Kanban Calculator
can help you improve performance and reduce waste cost. |
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Efficiency
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Optimize
Runtime |
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Capacity
Planning |
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What-IF
Scenarios |
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Scheduling
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Inventory
Management |
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Manpower
Planning |
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Generate Kanban
Cards |
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Overtime |
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Financial Impact |
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Also comes with
Plantwide Presentation or Powerpoint to tell how the system
works. |
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Whether you are trying to determine the
capacity for one machine or a plant full of machines
and no matter if the period of measurement is for a week, a month
or a year the Kanban Calculator
can give you the information you need to improve your production
process.
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Let’s take a look a some sample
data screens in the Kanban Calculator and see what they
offer you. After viewing these screen you can download your own
demo version of the
Kanban Calculator and enter your own data. |
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The first
step is to establish the period of measurement.
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The second step
in the process is to set up the machines to be measured in the
Kanban Calculator.
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click
to open larger image

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Under the parts tab you enter all the information relative to
the parts to be run on the machine
during the measurement period.
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click
to open larger image

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| Based on the information you
have entered the Kanban Calculator will calculate: |
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Run Time Labor Hours |
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Inventory Cost |
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Setup Labor Hours |
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Required Run/Setup Manning |
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Total Labor Hours |
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Shifts Required |
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Setup Labor Cost |
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click
to open larger image

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The Kanban Calculator graphically depicts capacity requirements
to meet production demand
for the period specified. Shifts needed on the vertical axis and
Days of Inventory running on the horizontal axis. Green means everything
is OK. Red means capacity issues.
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click
to open larger image

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Based on the previous information
you have entered the Kanban Calculator will calculate for you:
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The number
of Kanban Cards in Green
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Setup Status "Setting
up Longer than Running" |
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The number of Kanban Cards
in red
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Inventory valuation warnings |
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Prints Kanban Cards |
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If you can meet required ship
frequency for each part |
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click
to open larger image

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The Run Data Tab let’s you review
the data you have entered and calculates necessary value for each
part.
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click
to open larger image

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The Plant Tab provides a summary of the total plant requirements
to run all the parts on all the machines loaded into the Kanban
Calculator for the period specified, or you can choose the machines
you want to calculate.
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The Kanban Calculator provides a variety
of reports and graphs to help you monitor the production process
and quickly make needed adjustments. You also can do What-If Scenarios
to see how it affects the machine capacity. Like reducing setup
times, or improving efficiency.
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